Multi-Unit Integration

Overhead Monorail Hoist System for Seamless Production Flow

Metal Processing & Fabrication Factory | Asia

Project Overview

KYLIFT engineered and supplied a series of electric chain hoists with motorized trolleys for a sophisticated monorail system. This setup was designed for a heavy-duty metal fabrication environment, enabling the synchronized transfer of steel components across multiple workstations with precision and speed.

Overhead Monorail Hoist System 1 Ton and 2 Ton Installation

Site Photo: Multi-unit monorail system in fabrication plant

The Challenge: Labor-Intensive Workflow

Before the installation, the production line suffered from “transfer friction”—manual movement of heavy steel parts was slow, caused worker fatigue, and created safety hazards during the fabrication process.

Kylift Engineering Solution

We implemented a multi-unit Running-Type Hoist System configured for high-frequency industrial use:

  • ✓ Capacity Mix: 1 Ton & 2 Ton Units
  • ✓ Motion: Motorized Trolley (Dual Speed)
  • ✓ Power: 380V/50Hz Industrial Standard
  • ✓ Safety: Emergency stop & limit switches

Results & Operational Impact

✓ System Commissioned & Fully Operational

The overhead monorail system eliminated material handling bottlenecks. The factory reported a significant reduction in downtime between workstations and a much safer environment for the fabrication team.

Key System Benefits

  • Automated Flow: Seamless transition of materials through the assembly stages.
  • Safety-First: Minimized manual interaction with heavy steel components.
  • Durability: Rugged design capable of withstanding fabrication shop dust and heat.
  • ROI: Rapid payback through increased throughput and lower labor costs.

Streamline Your Production Line Today

Consult with Kylift engineers to design a custom monorail hoisting system for your facility.

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